High Accuracy Self Locking Plastic Strap Manufacturing Nylon Cable Tie Mold

Product Description

Cable tie is actually one kind of plastic product. At first, it is only used in the industry field. But as an increasing number of people know it's convenience, it is gradually applied to the daily work and life.

As an injection molding machine manufacturer who also has many years of experience in cable tie manufacturing, I would like to share some of my opinions on this field:

Cable ties can be made to different sizes, from 100mm to 950mm various widths. Moreover some clients may have special requests on the size of cable ties. For example, the standard one is 200mm, but the actual produced one is 195mm at length just for cost reduction.

Such "cost reduction" is not only in length but also in width. Without doubt, this phenomenon causes the chaos to the size of mold cavities and further the difficulties to the mold cavity production.

On the other hand, the cost is always the main issue and the first consideration factor for cable tie factories. The demand for cable ties is limited compared with other plastic products. So the mass production will meet the top of the demand easlily, which will cause fragmentation of the industry.

As the cable tie supplier, keeps the raw materials - plastic resin ( just one item inventory ) in warehouse is always one economic way, rather than keeping many different size cable tie.

Cable ties are produced by injection molding, which is realized by the mold injection molding machine and plastic materials.

1. Injection molding elements - Cable tie mold

As we mentioned above, it is varied according to the demand of the market. 

And each different size cable tie need one different molds. 

And the mold cost will be apportioned to each product.

Cost sharing per product, more cavities molds with less cost. For example, one mold of 100mm cable tie:  for 350T cable tie injection molding machine, normally the cavities may reach 160 cavities, and for 288T, mold cavities is around 120. But the number of mold cavities will take into account the machine condition, especially the age of the machine.

More mold will increase the whole cost of the company. Under the fierce competition on cost, the cost of each mold should be reduced as less as possible.

2. Injection molding elements - Cable tie injection molding machine

The slim shape of cable ties and its mold cavities require the high injection pressure of injection molding machine.

The layout of the cavities on the mold requests a long and slim mold shape as well.

These two factors create a great impact on the clamping units during each clamping.

Therefore, the injection molding machine should be modified not only for the injection unit but also for the clamping unit.

But the cable tie industry is not a huge section according to other plastic product, so the demand of the machine, new and renew demand each year, is limited. 

If the sale volume can't reach a certain quantity, this series machine will be loss for the injection molding machine manufacturer, unless they rise the machine price. 

3. Injection molding elements - Raw material: PA66 and PA6

PA66 is the main raw material at the beginning. However, with its cost rising, more and more manufacturers use modified PA6 instead.

This change will increase the change of the machine and mold as well.

For the cable tie, the tensile strength is the main standard, so we need to check it carefully.

4. Turn-key Project Service for cable tie plants.

The cable tie manufacture is always affected by mold, machine and raw material. These three cornerstone play the same important roles for the cable tie plant.

We meet many case that just provide the injection molding machine, but the client still fail in the production due to the wrong mold design or low effective use of the facility which lead to meaningless waste and non-profit, that will make us very frustrated.

If the client's fail to get benefit, our machine sell is just one shot business. So for obtain the better result, we are providing the turn-key project.

Product Description

Professional High Precision Plastic Injection Mould Factory
Mould material	P20, 718, NAK80, S316H
Hardness of steel	Vacuum quenching, nitride, hrc41-47, hrc46-50, hrc60
Mould base	LKM, HASCO
Mould cavity	Single / Multi
Runner system	Hot / Cold
MoInjection machies equipments	According to product precision to choice the different model 100T,128T,150T,200T,250T,368T,450T injection machine.
Inspection	100% inspection by QC, QA before shipping.
Fast mould design	Can be within 1-3 working days after getting customer's drawings
Lead time	Plastic moulds : 3- 6 weeks after getting the mould design confirmation
Mould testing	All of the moulds can be well tested before the shipments. Videos for moulds trial running are available.
Minimum order	Small orders for injection moulding can be accepted
Production capacity	50 sets/month
CAD for quote	Step.& dwg.
Mould life	100-500K shots
After sales service	Available by our staff with more than 10 years of working experience in this field

Product Show

CNC Plastic Precision Mechanical Dummy Prototype	1. CNC ABS part
	2. CNC PC clear part
	3. CNC PMMA transparent
	4. CNC plastic part
	5. CNC machining prototype
	6. Vacuum casting molding
	7. Vacuum casting TPU part
	8. Silicon rubber molding partpart
	9. Small production by SLA/vacuum casting
Plastic material	ABS, PP, PC, POM, PMMA, NYLON, TPE, TPU etc
Color	RAL/PANTONE color
Prototype surface finish	Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc

 

 

Manufacturing Ability

SLA Print / CNC machining Prototype

Share prototype quote within 24 hours.

Provide color painting and surface finish on both 3Dprint part and CNC machining parts.

ABS, PC clear, soft rubber, TPU, etc.

Plastic Injection Mould

We provide one-stop service from part designanalysis, CNC prototype making, mold design.cavity inserts machining to injection mouldingmass production.

Free design analysis report.

Soft tooling, switch runner design.

Injection Moulding Production

Single color injection and double-colorinjection molding service.

100-500T machines, small order accepted.

ABS, PC clear, soft rubber, TPU, etc.

 Injection moulding Machine

Machine  Name	Moder	Qty	Qrigin/Brand
Servo energy-saving injection molding machine	210T	8	Ningbo/Haida
Servo energy-saving injection molding machine	260T	6	Ningbo/Haida
Servo energy-saving injection molding machine	330T	18	Ningbo/Haida
PET injection molding machine	330T	11	Ningbo/Haida
PET injection molding machine	390T	6	Ningbo/Haida
crate-making injection molding machine	450T	10	Ningbo/Haida
crate-making injection molding machine	550T	13	Ningbo/Haida

 Injection moulding Machine

Machine  Name	Moder	Qty	Qrigin/Brand
HTMA injection molding machine	380T	6	China/HAITIAN
HTMA injection molding machine	430T	20	China/HAITIAN
HTMA injection molding machine	530T	20	China/HAITIAN
HTMA injection molding machine	650T	8	China/HAITIAN

Our Service

Scanning & 3D drawing	can make a 3D drawing through scanning machine with sample
CNC Machining prototype	ABS, PC, Nylon, good strength, same material features as injection parts
SLA & 3D print prototype	cost effective for part show or design test
Vacuun casting mold/Silicon mold	for TPU or rubber material, color part available
Plastic injection mould	soft tooling or production mould, can do switch runner at single tool to save tooling investment
Injection moulding parts	ABS, PC, POM, TPU, overmolding parts, can provide painting or logo print service
Advantages	Confidentiality	Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary.
	Initiative communication	Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process.
	Efficient service	For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our whatsapp or wechat for better communication
	Advantage in price	We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team's goal is to work hard to find out the best price with good quality products for our customers and achieve more trust and confidence on both sides

Packaging & Shipping

Delivery Method:	Payment Terms:	Warranty Period:
Sample by Express Courier, such as DHL, Fedex,UPS, TNT, EMS etc.; Bulk Order by Air, by Load or by Sea;	We accept TT, western union, paypal, moneygram, Escrow , (if you prefer other ways ,pls let us know)	We cherish every cooperation chance, and treat customer as friend. Production quality will always be same with sample test. For defected goods, we will re-produce and ship out for replacement

Company Profile

Why Choose Us

FAQ

Q1:What is your business scope?
A1: Our factory provides CNC plastic prototype, Plastic injection mould, moulding production, logo print and color painting.

Q2:Can you help to share an idea for a new product?
A2: Yes. We are always happy to cooperate with potential customers to evaluate the technical feasibility. Like, choose the right material, optimized the design, DFM report, and building cost etc.

Q3:Can you make double color injection mold or over-molding mould?
A3: Yes, we can. Have made lots of double color molds for brand earphones.

Q4:Which country do you frequently work with?
A4: Our customer groups mainly from USA, Canada, Mexico, Australia, Japan, Singapore, India, Israel etc.

Q5:How to have my components quoted?
A5: Please share us your drawings with 3D format (.STEP or .IGES files) and detailed BOM sheet. We are pleased to sign the NDA with your company.

 

Q6:Can I have precision prototypes for testing before tooling design?

A6: Sure, our factory can prepare the prototype with surface finish and color painting, either CNC machining or SLA 3D printing is available.

 

Q7:What is the lead time for CNC prototypes?
A7: It is about 4 to 7 days for qty less than 5sets, and 7 to 12 days for qty above 10sets. Before painting process, we will polish and test part assembly, and then share video for confirmation.

 

Q8:We've decided to go ahead for the project. How long will it take to get T1 parts?

A8: It takes 3 to 4 weeks to have the mould/tooling manufactured well before first tooling trial. Once the part quality approved with good quality by your side, you can expect parts delivery within two weeks.